Tasarım ile Kalite Yaklaşımı Çerçevesinde 3B Baskı Tekniği Kullanılarak Çok Katmanlı Tablet Formülasyonunun Hazırlanması, In Vitro ve In Siliko Çalışmaları


Mesut B. (Yürütücü), Erginer Y., Awad A.

Türkiye Sağlık Enstitüleri Başkanlığı (TÜSEB) Araştırma Projesi, 2023 - 2025

  • Proje Türü: Türkiye Sağlık Enstitüleri Başkanlığı (TÜSEB) Araştırma Projesi
  • Başlama Tarihi: Eylül 2023
  • Bitiş Tarihi: Eylül 2025

Proje Özeti

With the industrial revolution that started in the second half of the 18th century, there have been many developments in the pharmaceutical industry and pharmaceutical production technologies. One of these developments is 3D printing technology. This technology enables the design created with a computer software to be developed in virtual environments with the additive manufacturing approach and materialized with a 3D application, without the need for a separate equipment or process step. Thus, both digitalization and mechanization are used in an integrated manner (Awad vd., 2018a). Printing technologies of 3D printers; Ink printing is based on different systems such as nozzle-based or laser printing (Azizoğlu vd., 2020). Fused deposition modeling (FDM) is one of the nozzle-based systems, and it allows printing by making use of the thermoplastic properties of the material used, and thanks to this advantage it allows the use of very different materials (Awad vd., 2018b).

Solid dosage forms are the most preferred pharmaceutical forms due to many advantages like patient compliance (Helliwell vd., 1993). During the design of the formulation, the specifications should be well studied. The ICH Q8 pharmaceutical development and ICH Q9 Quality risk management guidelines, which are new guidelines, enable systematic and scientifically-based drug development during drug development and state that everything about the drug should be evaluated during its design; supports statistical-based, scientific formulation development (Mesut vd., 2015). ICH Q8 recommends the statistical approach in drug development and the use of statistical tools in analysis. Today, the use of artificial intelligence (AI) has become popular with the introduction of these guidelines in order to facilitate analysis in complex mathematical processes in drug development (Doughman, 2019).

In addition to using AI in optimization studies of the developed formulations, there are different algorithms and programs developed for in vivo predictions. These predictions are called in silico (IS) modeling and predict the in vivo behavior of a pre-developed formulation based on inputs without in vivo trials. Thus, it allows predictions about the situations that will be encountered in vivo conditions.

Cold and flu are among the most common diseases in the world, especially in winter. In their treatment, painkillers and antihistamines can be given alone or in combination. It is thought that the market for painkillers will grow by about 30%, increasing from 4 billion dollars in 2011 to 5.8 billion dollars in 2023 in the USA alone (Data Bridge Market Research, 2022). Likewise, it is estimated that the antihistamine market will reach 476.08 million dollars with a growth of approximately 10% from 2022 to 2029, depending on the need in the world (Kuczyńska vd., 2022). Dexketoprofen (DEX) is one of the commonly used pain relievers and gives more successful results than paracetamol (Koçum vd., 2014). Among the antihistamines on the market, Bilastine (BLS) is the only antihistamine that does not cause sedation and does not require dose adjustment for special patient groups (Ridolo vd,. 2015).

Considering the current advantages, the combined use of DEX and BLS compared to other combinations will be very advantageous in terms of less side effects. In our study, a 3-layer tablet formulation with DEX and BLS combined, which will increase patient compliance by providing only one drug intake per day, will be developed with a 3D printer with a Quality by Design approach, optimized with AI, and possible in vivo behaviors will be evaluated with IS methods. Thus, a drug formulation that is not commercially available in the market yet but has a high commercialization potential will be developed, as well as a production process optimization in which contemporary digital technologies are adapted in an integrated manner (3D, AI, IS). In addition to the original scientific and academic outputs to be obtained within the scope of the project, it is anticipated that it will contribute to the development of our country with its potential to be transferred to the digitalized industry in the future.